Shell to build Asia's largest pyrolysis oil upgrader unit for recycling plastic waste
29 November 2021
Shell announced that it will build a new pyrolysis oil upgrader unit which improves the quality of pyrolysis oil, a liquid made from hard-to-recycle plastic waste that would have gone into a landfill, and turns it into chemical feedstock for its Pulau Bukom plant in Singapore. Slated to start production in 2023, the unit will be the largest in Asia and Shell’s first globally, with a capacity of 50,000 tonnes per annum (tpa).
Shell's Pulau Bukom plant - Image: Shell
Once fully operational, what the unit processes will be equivalent to the weight of about 7.8 billion plastic bags. Shell will use the treated pyrolysis oil to produce circular chemicals that are used in hundreds of useful, everyday products, from tyres to mattresses.
The new investment is a key element in the transformation of the Bukom manufacturing site into the Shell Energy and Chemicals Park Singapore, the company said. The Energy and Chemicals Park will be fully integrated with Shell Jurong Island and together will focus on the low-carbon energy and sustainability needs of customers, supplying biofuels, circular chemicals, bitumen, advanced lubricants and renewable energy.
In line with the company’s global targets, Shell Singapore will accelerate its transition and cut its own emissions from its operations by half in 2030 from 2016 levels. As Shell reduces production of traditional fuels in Singapore, including halving its crude processing capacity, it is developing plans to produce sustainable aviation fuel and set up a carbon capture and storage hub, which would capture and safely store emissions for Shell and its customers in the region.
“The Shell Energy and Chemicals Park Singapore is a key driver in our Shell Singapore strategy to transform our business, reduce our own emissions and those of our customers as we move to a low-carbon economy together,” said Chairman of Shell Companies in Singapore, Aw Kah Peng. “We have been progressing with the country for 130 years. The transformation that we are embarking on is unprecedented for the industry here. We will be bold, we will innovate, and we are committed to provide the low-carbon and sustainable products and solutions that our customers want here and around the world.”
Singapore’s Minister for Trade and Industry Gan Kim Yong officiated the ground-breaking ceremony for the new pyrolysis oil upgrader unit, noting the Shell Energy and Chemicals Park Singapore’s relevance to Singapore’s Sustainable Jurong Island plan he unveiled.
“Shell’s strategy is to accelerate our transformation into a provider of net-zero emissions energy products and services. As a key global hub for Shell, Singapore has a very important role to play in this. Together, these investments will help us to cut carbon emissions at our operations and provide the low-carbon and circular solutions that our customers want, in sectors ranging from chemicals to automotive to aviation,” said Shell Downstream Director, Huibert Vigeveno, who was also speaking at the event.
The Shell Energy and Chemicals Park Singapore is exploring a range of projects to deliver low-carbon energy solutions to customers in the region and globally, and meet the target of halving its own emissions by 2030:
- Shell is exploring a regional carbon capture and storage (CCS) hub and will work with a range of customers, including the power sector in Singapore, to reduce the CO2 emissions from their existing operations. Not only will this help Singapore cut its carbon footprint, CCS will also become a cornerstone of the Shell Energy and Chemicals Park Singapore, enabling Shell to design and produce innovative lower carbon fuels, chemicals, and energy solutions like hydrogen.
- Subject to a final investment decision, a 550,000 tpa biofuels facility is planned, where hydrogen made from renewable resources and bio-feedstock, such as used cooking oils and animal fats, can be turned into low-carbon fuels, such as sustainable aviation fuel (SAF), renewable diesel for road transport or renewable chemicals.
Shell’s actions will contribute to Singapore’s delivery of its enhanced nationally determined contribution (NDC) for 2030 and Long-Term Low-Emissions Development Strategy (LEDS) for 2050 under the Paris Agreement and its strategy to achieve a low-carbon transition through the transformation of industry and adoption of advanced low-carbon technologies.
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