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Valve position sensors alert operators to potential problems

23 April 2013

In the process industries, a valve monitor system performs a vital role as part of an automated valve system. Used in shutdown or modulating control applications, the monitor verifies the actual position of the process valve. Without a monitoring system, significant problems may occur when the process control system assumes proper valve function.

With the increasing demand on process control systems, valve monitor systems are being requested that will electronically communicate several valve system parameters and alert operators to potential problems. As a result, traditional valve monitors are being upgraded to valve communication systems and are taking on a greater role in the operation of the automated valve assembly.

One example of this is the IMTEX range of valve communication systems that incorporate a 4 to 20mA non-contact feedback transmitter. When fitted to an automated valve assembly, the device provides a continuous feedback signal to the process controller of actual valve position throughout the travel of the valve 0% to 100%.  Typically, a 4mA signal indicates the 0% position (valve fully closed) and a 20mA signal indicates the 100% position (valve fully open).

By communicating the actual valve position, process engineers are able to check for valve stiction, which can increase operating costs and compromise process quality. Also, by tracking the process flow through the valve against valve travel, maintenance engineers can use the historical data over time to perform predictive diagnostics on valve wear and process system performance, offering a better understanding of the best time to repair or replace process valves.

For more information on IMTEX Controls please visit or telephone +44 (0) 1732 8850360 or email

About IMTEX Controls Limited:

IMTEX Controls Limited is a leading specialist manufacturer of valve actuation, monitoring, communication and control systems. Our engineers are committed to building on their many years of experience and technical expertise to ensure customers are provided with state-of-the-art products designed to give accurate, reliable and safe monitoring and/or control of pneumatic and hydraulic valve actuators and associated plant equipment.

IMTEX is known for its high product quality, technological innovation, fast delivery and outstanding service. We are committed to listening to the users of our products, identifying the appropriate technologies and building cost effective products that meet the needs of end-user customers for improving process, maintenance and operational efficiencies.

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